Frankenstein Project - A Homebuilt wood track with SCX Digital track added into the MDF



I went into sticker shock after I added up the costs of my new hobby. I have $500.00 invested and I want $800.00 more track and accessories. That's not including the cars I want! Okay, so I need a new plan or start working on being single again... ain't happening.   

Plan "B". I'm going to build my own track and try to work the crossovers into my layout. Shouldn't be a problem, right?

Well, here;s the rub. SCX has a "three" wire system meaning that there are two power sources. One for the cars and one for accessories. The big question is which is the shared neutral wire for both systems? The track has it's two wires like any slot car track. The "third" wire is a flat copper piece in an "S" design at the ends of each piece of track and it doesn't look like it connects to anything at all.
 Somehow though it triggers the guide pin to drop and provide the change of lanes

Below, I sent out an S O S at Slotcar Illustrated and got a couple of replies. A call from Bryan Young atTechnitoys USA (SCX) and I think I have it worked out. 
 

Materials





I chose MDF board because of the cost. Thickness has to be determined. This has to be decided right from the beginning because a lot will happen later based on this decision. I am going to use a router to cut the groove in a single piece of MDF.


 

Current Track Info



SCX brand - 3 Car GT set w/ Pit Stop and Chronograph plus 2 pieces of straight track.

Tools:

Tools:
12 volt - 2 speed cordless driver
7 1/4" circular saw
1 framers triangle
1 level
1 tape measurer


Tools I have to buy:

Router
Router table
1/8 " and 1/4 " bits
Circle guage for the router.
soldering iron and solder.
 
 

How Much Scale Track

Below is how much track you need for a true scale 1/8th mile, 1/4 mile. 1/2 mile or 1 mile long track. Keep in mind that 12" = 32 feet at 1/32 scale. Now you can build the exact circuit you want.

 

657.5=1/8 mile =  20.625' of 12" track (Drag racing & short dirt track length)

1320 = 1/4 mile =  41.25'  of 12" track

2640=1/2 mile =  82.50'   of 12" track

3960=3/4 mile= 123.75'  of 12" track

5280= 1 mile   = 165'       of 12" track

 

 

Different rails material


I decided to use a different hobby for answers to my own problem for power. What should I use for the rails to power the cars?

I am going to use copper-foil tape for stained-glass window making.


 

This was a reply to my question on Slot car illustrated's web magazine: http://www.slotcarillustrated.com

As for my SCX Frankenstein project I decided on the following:

I'll "Frankenstein" the wood track together with the plastic. I'll router the wood for the slots of course but I am also going to router a sideways slot for the arrow shaped track connectors to slide into and then screw those down and solder to my electrical connectors on the plastic track.

Picture this in your mind to visualize what I am doing: I'll cut "a "biscuit" like slot below the track surface for the connectors. Woodworkers will know what I'm describing here. A regular biscuit cutter wont't work here but the idea is the same. The thicker MDF allows for that.

The head of tech support for SCX (Bryan Young) has been awesome in explaining the electrical system the company used for their digital system. I'll explain it here and on my website at: www.mikes132models.info under the "MyTrack" page.

Okay, standard slot tracks have a two wire set up for the cars. SCX throws a "third" wire in for accessories like it's chip in the car and crossover tracks etc. This serves multiple purposes but here are the important ones.: The cars won't lose power on the track because you added accessories. They maintain the same voltage from the two wire set up. The other accessories get the third wire power to operate independently of the cars. This includes the pits stop, chronograph, lap counter and anything elseyou put on the layout that SCX sells.

The third wire is inside one one the tracks. It is MOST IMPORTANT, that you do not wire the third wire backwards or into the opposite track or you will fry (burn up) your controller system. Think " POOF " here. Cars and controllers are toast!

Under the track is a flat S-shaped piece of copper. You can remove the plastic clip to expose it and it will provide a better view of the connection inside the track.

Click on each picture to see the details.

Click to see larger image After plug is removed Close up of detail

It is worth cutting open a piece of track to see how it is made and to see the connections inside. The controller is a hundred dollars and the straight is $10.00. Learning is going to cost you money no matter how you go about it. Why not go the cheap way, right?

So once you figure out the wires inside the track, then all you have to do is create jumper wires to the areas that are wood and the same to transition back to plastic on the other end.

I'm going to use copper foil tape (from stain-glass suppliers) to act as my conductors and run the third wire across to the plastic track to continue the circuit.

So why am I doing it this way?

Because I want to use all of the great accessories SCX makes yet I want a multi-level track with long straights at an affordable investment. The only multi-level part SCX sells is the bridge for $109.00 so I'm stuck with a flat track.

Some experimentation has shown that, unlike other slot car manufacturers tracks, SCX made their track from a vinyl plastic material. It is very flexible and I found I can bend, lift, twist and tilt it much more than the hard plastic tracks I've owned in the past. If the experimentation works, I may forego the wood and expand on the flexibility of the vinyl. Watch my site for details.0

FYI:
I'm building a 170 plus foot track. That's why I'm trying to find a cheaper alternative to buying track from the manufacturer. I'll need roughly 75 to 90 packages of track. At $25.00 a pack USD, that's about $2000.00 for track and shipping alone! 0 I'd rather use the money for cars, power supplies etc. 

MDF costs about 25.00 to 30.00 for a 4 x 8 sheet. Straight track can all be cut from two sheets. I can get about 64 feet of straight track for 50 to 60 dollars!

If I use 3/4 inch MDF and rout out where the plastic track can fit, I can resonably add crossovers in the middle of the MDF and it will work like regular plastic track. Just drill a hole for the jumper wires, connect and go.

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